YORK® YVFA Free Cooling Chiller Case Study: Friendship Haven Senior Care Community

Year-round cooling was a situation that, at one point, posed a significant challenge.

“The existing chiller would just kick on for a couple of minutes to cool things down in this room and then shut off,” said Bob Kahn, account executive with Johnson Controls. “And the constant on-again, off-again churn was taking its toll on the unit.”

Although the chiller was just three years old at the time, it was not designed to run year-round in an environment where ambient temperatures fall below zero. As a result, the long-term reliability and efficiency of the unit was being compromised. Critical chiller components were failing, maintenance costs were mounting and energy costs were rising.

Johnson Controls developed a plan to accomplish two things: to put a stop to the unnecessary wear and tear on the three-year-old chiller (preserving its remaining useful life) and to deliver year-round cooling to the server room efficiently.

The strategy involved installing a chiller designed specifically for cold-weather cooling: The YORK® YVFA Free-cooling Chiller with variable speed drive. The model is the first of its kind offered by Johnson Controls with free-cooling capability. To meet the winter cooling load, YORK® YVFA uses integrated free-cooling coils to cool the building’s cooling fluid, reducing or eliminating the need for mechanical cooling when conditions allow. At Friendship Haven, the new chiller would deliver efficient wintertime cooling to the server room and, combined with the three-year-old YVAA variable speed chiller, would provide efficient cooling across the entire senior care community during summer months.

The project also involved the installation of new chilled water piping, chilled water pumps with variable speed drives, Connected Services and the modification of chiller sequencing. When combined, these components create a solution that will reduce greenhouse gas emissions and are expected to deliver overall energy cost savings of up to 30%.

The project’s return-on-investment estimates were based, in part, on data obtained and analyzed through Johnson Controls Connected Services. The program monitors chiller performance, and collects and securely stores operational data in the cloud-based Johnson Controls Remote Operations Center.

For Friendship Haven, the collected data was used to accurately calculate the required wintertime cooling load so that the planned solution was certain to meet the need. The data also allowed Johnson Controls to confidently estimate the projected energy savings, which was then validated by the local utility and helped to secure $171,000 in utility rebates.